Generator Sizing by Application
Correct generator sizing is critical for reliability, efficiency, and code compliance.
Undersizing causes overload; oversizing wastes capital. This hub provides application-specific sizing guides.
| Application | Typical Power | Key Factor |
|---|---|---|
| Hospital/Medical | 500kW-2000kW | N+1 redundancy |
| Data Center | 1000kW-5000kW | 2N redundant |
| Manufacturing | 200kW-1500kW | Motor starting |
| Construction | 50kW-500kW | Portable |
| Mining | 500kW-3000kW | Altitude derating |
The 5-Step Sizing Process
- Load Inventory: List all electrical loads with starting kVA
- Apply Diversity Factor: Not all loads run simultaneously (0.7-0.9)
- Select Power Rating: Prime vs Standby vs Continuous
- Apply Derating: Altitude, temperature, humidity corrections
- Add Margin: 10-20% future expansion
Common Sizing Mistakes
- Matching nameplate: Motors have 6-8x inrush, requiring 3x generator kVA
- Ignoring Power Factor: Low PF (0.6) requires larger generator
- No redundancy: Critical apps need N+1 (hospital, data center)
- Skipping derating: High altitude requires 3-5% power reduction per 300m
For a personalized sizing analysis, contact our engineering team.
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💡 Need a customized solution? Contact our engineering team for project-specific recommendations.



